Manufacturing

DIP LED

DIP (Dual In-line Package) LEDs use separate through-hole mounted components for red, green, and blue diodes, each in its own cylindrical lens housing. While largely replaced by SMD for indoor applications, DIP remains popular for outdoor displays where its superior brightness (up to 10,000+ nits) and rugged construction withstand harsh conditions.

DIP LED Technology Overview

DIP (Dual In-line Package) LEDs represent the original LED display technology, using discrete through-hole components that predate modern surface-mount manufacturing. Despite being considered legacy technology, DIP maintains relevance for specific outdoor applications.

Physical Construction

DIP displays use three separate LED components per pixel:

  • **Red LED**: Individual through-hole component with cylindrical lens
  • **Green LED**: Separate component positioned adjacent to red
  • **Blue LED**: Third component completing the RGB pixel

Each LED inserts through holes in the PCB and solders on the reverse side, creating a mechanically robust connection.

Brightness Advantage

DIP's primary advantage is exceptional brightness:

Maximum Output: 8,000-12,000 nits, compared to 1,500-5,000 nits for typical SMD

Direct Viewing: Cylindrical lenses project light efficiently in the forward direction

Sunlight Visibility: Easily visible in direct sunlight for billboard applications

This brightness capability comes from larger LED chips and more efficient thermal paths through the through-hole mounting.

Durability Factors

DIP displays excel in harsh environments:

Mechanical Strength: Through-hole mounting resists vibration and impact better than surface mounting

Moisture Resistance: Cylindrical housings naturally shed water

Repairable: Individual LEDs can be replaced in the field with basic soldering skills

Viewing Angle Limitations

The cylindrical lens design that provides brightness efficiency also limits viewing angle:

  • Typical horizontal viewing: 100-120 degrees
  • Typical vertical viewing: 50-60 degrees
  • Visible brightness drop-off beyond these angles

For billboard applications where viewers approach from limited angles, this is acceptable. For wide-angle indoor viewing, SMD is preferred.

Current Applications

DIP technology remains relevant for:

Highway Billboards: Maximum visibility from vehicle distance

Stadium Perimeter Displays: High brightness for outdoor sporting venues

Building Facades: Large-format outdoor architectural displays

Scoreboards: Sports venue displays viewed from 100+ feet

Pixel Pitch Range

DIP is practical only for larger pixel pitches:

  • **P10 DIP**: 10mm pitch, common for medium-distance outdoor viewing
  • **P16 DIP**: 16mm pitch, standard for highway billboards
  • **P20 DIP**: 20mm pitch, for long-distance viewing applications
  • **P25+ DIP**: Very large pitch for maximum distance visibility

Industry Trend

While DIP continues serving its niche, the technology is gradually declining as high-brightness SMD and outdoor-rated GOB displays offer better image quality with adequate brightness for most outdoor applications.

Frequently Asked Questions

Why are DIP LEDs still used when SMD exists?

DIP LEDs achieve higher brightness than SMD packages of similar size, often exceeding 10,000 nits. Their through-hole mounting and individual lens housings also provide superior durability for outdoor applications exposed to weather and physical stress.

What pixel pitches use DIP technology?

DIP is typically used for outdoor displays with pixel pitches of 10mm and larger (P10, P16, P20). The separate RGB components make fine pitches impractical, but for billboards and stadium displays viewed from 30+ feet, DIP remains effective.

Can DIP displays be used indoors?

Technically yes, but DIP is rarely used indoors due to limited viewing angles (typically 110°), visible color separation at close distances, and lower resolution. SMD provides superior image quality for indoor viewing distances.

Related Terms

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