Truss

Truss for LED Display Support

Truss forms the backbone of most professional LED video wall installations, providing the structural framework for both flown and ground-supported displays.

Truss Types

**Box/Square Truss**

• Four-sided profile with chords at corners
• Excellent strength in all directions
• Common sizes: 12", 20.5", 30" width
• Most popular for LED wall rigging

**Triangular Truss**

• Three-sided profile
• Lighter weight, lower capacity
• Used for lighter LED walls or decorative framing
• Cost-effective option for appropriate loads

**Ladder Truss**

• Two-sided flat profile
• Used primarily for ground support frames
• Lower cost, limited hanging application

Truss Sizing

Truss capacity depends on:

Cross-Section Size: Larger truss handles more weight

Wall Thickness: Thicker aluminum = higher capacity

Span Length: Longer spans reduce capacity significantly

Load Position: Center loads stress truss more than distributed loads

Example capacities (approximate, verify with manufacturer):

| Truss Type | 20ft Span | 40ft Span | |------------|-----------|-----------| | 12" Box | 2,000 lbs | 800 lbs | | 20.5" Box | 6,000 lbs | 2,500 lbs | | 30" Box | 10,000 lbs | 4,500 lbs |

LED Wall Truss Configurations

Goal Post: Two vertical towers with horizontal truss span

Ladder Configuration: Horizontal truss supported at multiple points

Grid System: Multiple parallel trusses supporting large walls

Ground Support Frame: Truss frame with base plates for floor-mounted walls

Connection Hardware

Couplers: Join truss sections together

Corner Blocks: Create 90-degree turns

Base Plates: Support vertical towers on floor

Sleeve Blocks: Connect perpendicular truss

Fork/Spigot: Male/female truss end connections

Safety Considerations

Load Tables: Always reference manufacturer capacity charts

Safety Factor: Working loads include 5:1 safety factor

Inspection: Check for damage before each use

Assembly: Follow manufacturer assembly procedures

Documentation: Maintain rigging plots and calculations

Truss and LED Panel Interface

LED walls attach to truss via:

Hanging Bars: Horizontal bars bridging truss, panels hang from bars

Direct Attachment: Some panels clamp directly to truss chords

Hanging Frames: Custom frames connecting panels to truss

Spigots: Panel-integrated hardware engaging truss fittings

Procurement Considerations

Rental vs Purchase: Common truss readily available for rent

Compatibility: Ensure truss brand matches available hardware

Accessories: Budget for couplers, base plates, corner blocks

Transport: Consider trucking costs for heavy truss